Bobcat T590 Compact Track Loader: Top 5 Maintenance Tips for 2025 - PartsOnline

The Bobcat T590 excels in construction, landscaping, and farming, but neglecting maintenance can lead to costly downtime. This guide provides the top 5 maintenance tips for 2025, helping you extend your T590’s lifespan and save on repairs. 

In this guide, we’ll cover:

  • 5 essential maintenance tips for your Bobcat T590.
  • Step-by-step instructions with tools and parts needed.
  • Tips to optimize performance and prevent breakdowns.
  • FAQs for quick reference.

Why Maintenance Matters for Your Bobcat T590 in 2025

Regular maintenance ensures your Bobcat T590 operates efficiently, reducing repair costs and maximizing uptime. According to Bobcat’s maintenance guidelines, consistent care can extend your track loader’s lifespan by up to 20% and cut repair expenses by 30%. With 2025 bringing new projects and rising equipment costs, proactive maintenance is critical for contractors and farmers relying on the T590’s power for tasks like grading, digging, and snow removal. These tips target the T590, known for its advanced track system and durability, helping you stay productive all year.

Top 5 Maintenance Tips for Your Bobcat T590 in 2025

Follow these 5 maintenance tips to keep your Bobcat T590 in top shape. Perform tasks based on hours of operation or annually, as recommended by Bobcat. Always consult your T590 operator’s manual for model-specific details and safety precautions.

1. Inspect and Adjust Track Tension

Proper track tension ensures optimal traction and prevents premature wear.

Tools Needed:

  • Grease gun
  • Track tension tool
  • Wrench
  • Pressure washer

Steps:

  1. Park the T590 on a flat surface and engage the parking brake.
  2. Clean tracks with a pressure washer to remove dirt and debris.
  3. Check track tension by measuring sag (should be 0.5-0.75 inches when lifted).
  4. Adjust tension by adding or removing grease via the tension fitting (near the idler wheel).
  5. Tighten the fitting and test track movement by driving slowly.
  6. Replace damaged tracks if needed.

Pro Tip: Check tension every 50 hours, especially after heavy use in muddy conditions.

Parts Needed: Tracks, grease.

2. Change Hydraulic Fluid and Filters

Clean hydraulic fluid and filters ensure smooth operation of lift arms and attachments.

Tools Needed:

  • Filter wrench
  • Drain pan
  • Funnel
  • Hydraulic fluid

Steps:

  1. Park on a flat surface and lower the lift arms.
  2. Locate the hydraulic reservoir drain plug (under the machine).
  3. Drain fluid into a 5-gallon pan and remove the old filter with a filter wrench.
  4. Install a new filter (shop T590 hydraulic filters).
  5. Refill with Bobcat hydraulic/hydrostatic fluid (approximately 11 gallons).
  6. Cycle the lift arms and check for leaks.

Pro Tip: Replace fluid and filters every 400 hours or annually to prevent clogs.

Parts Needed: Hydraulic filter, hydraulic fluid

3. Lubricate Grease Fittings

Lubrication reduces friction and wear on moving parts like rollers and lift arms.

Tools Needed:

  • Grease gun
  • Grease
  • Rags

Steps:

  1. Locate grease fittings (on lift arms, rollers, and pivot points).
  2. Clean fittings to remove dirt and debris.
  3. Apply grease until slight resistance is felt.
  4. Wipe off excess grease to prevent attracting dust.

Pro Tip: Grease every 10-50 hours, depending on usage intensity, per the T590 manual.

Parts Needed: Grease cartridges

4. Inspect and Replace Air Filters

Dirty air filters reduce engine performance and increase fuel consumption.

Tools Needed:

  • Screwdriver
  • Compressed air

Steps:

  1. Locate the air filter housing (near the engine compartment).
  2. Remove the cover and inspect the primary and secondary filters.
  3. Clean reusable filters with compressed air or replace if damaged (shop T590 air filters).
  4. Reinstall filters and secure the housing.

Pro Tip: Check filters every 200 hours or more often in dusty environments like construction sites.

Parts Needed: Air filters

5. Clean and Inspect the Undercarriage

A clean undercarriage prevents track damage and improves longevity.

Tools Needed:

  • Pressure washer
  • Scraper
  • Jack
  • Jack stands

Steps:

  1. Elevate the T590 using a jack and secure with jack stands.
  2. Use a pressure washer to remove mud, dirt, and debris from the undercarriage.
  3. Inspect rollers, idlers, and sprockets for wear or damage.
  4. Replace worn components.
  5. Lower the machine and test track movement.

Pro Tip: Clean the undercarriage weekly during heavy use to prevent buildup.

Parts Needed: Undercarriage parts

Tips to Optimize Your Bobcat T590’s Performance

  1. Follow the Maintenance Schedule: Stick to Bobcat’s recommended intervals (e.g., hydraulic fluid every 400 hours, grease every 10-50 hours).
  2. Save Money with Aftermarket Parts: Parts Online offers OEM quality parts at a fraction of the price. Shop T590 parts.
  3. Monitor Usage Conditions: Dusty or muddy environments require more frequent checks.
  4. Keep Records: Log maintenance tasks to track intervals and plan for 2025.
  5. Work Safely: Always park on a flat surface, engage the brake, and wear safety gear.

FAQs About Bobcat T590 Maintenance

Q: How often should I check track tension on my Bobcat T590?
A: Check track tension every 50 hours or after heavy use in muddy conditions.

Q: How do I know if my air filters need replacing?
A: Inspect filters every 200 hours. Replace if clogged, torn, or no longer cleanable.

Q: Where can I buy Bobcat T590 parts?
A: Shop high-quality aftermarket parts at Parts Online and save thousands on repairs and maintenance.

Q: Why is undercarriage cleaning important for the T590?
A: Cleaning prevents debris buildup, which can damage tracks and rollers, reducing lifespan.

Conclusion: Prepare Your Bobcat T590 for 2025

By following these top 5 maintenance tips, you’ll keep your Bobcat T590 running efficiently, minimize downtime, and save on repair costs in 2025. Whether you’re replacing worn hardware or changing filters, Parts Online has all the Bobcat T590 parts you need with fast shipping and unbeatable prices.